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MBK’s custom capabilities include flatbed or steel rule die cutting, rotary die cutting, and laser cutting services, determined by the material, tolerance, and quantity requirements. Among the methods of die cutting provided by MBK Tape Solutions are:

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Rotary die-cutting is a process in which a roll of material is fed through a press containing a die station, in turn, cutting the material to a precise size and shape every time. It is very efficient, as it allows multiple materials to be introduced and removed throughout the process, and can cut through multiple layers at once, creating several identical pieces rapidly. Rotary die-cutting is ideal for engineering applications that require multiple intricate parts of precise size and shape.

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Flatbed die-cutting is a great way to cut shapes through extremely thick material or material supplied in sheet form. It allows for precision die-cutting of custom contours and designs in a wide variety of materials, including composites, laminates, neoprene, metal, paper, plastic, and rubber. Steel rule die cutting creates shapes from stock materials by placing them on a flatbed die cutting press and pressing the cutting tool, or steel rule die, into the material. 

Benefits of using flatbed or steel rule die cutting include:

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Utilizing the methods of cut-through or cut-to-liner, also referred to as kiss-cutting and through-cutting, we can die-cut materials into any shape or size and offer products as individual pieces, on rolls, or on individual pads or sheets. Kiss cutting creates multi-layered shapes in materials without piercing the liner or bottom layer. This process allows the user to easily peel and stick products without having to remove the protective liner every time. Furthermore, the process uses a sharp blade to create pressure-sensitive adhesive products quickly and reliably.

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At MBK Tape Solutions, our die cutting services encompass every step of the production process from concept through delivery. When you work with our team, we will partner with you through the following phases:

• Concept. In the concept phase, we’ll discuss the materials, performance specifications, environmental considerations, quantity, usage, and timeline for your custom die cutting project.
• Product design. In collaboration with your engineers and designers, our specialists will make sure that you have everything you need to complete the design, from CAD drawings, samples, prototypes and more.
• Production. MBK will determine the best die cutting method for your materials and desired results. MBK will then get custom tooling made specific to your design. Our custom manufacturing services offer quick turnaround times to meet your schedule, and we can also accommodate rushed orders.
• Delivery. The delivery phase encompasses several service offerings from shipping your orders in incremental amounts or large lots, inventory management and complete turnkey product fulfillment.

Our ISO 9001 certification combined with our stringent quality assurance protocol ensures optimal quality for your finished products. As part of our commitment to customer satisfaction, we offer competitive pricing, high levels of consistency, and outstanding service to all our customers.

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From simple perforations to multi-layered component parts, MBK will precision cut to your specifications. Custom die cut parts are used in a variety of applications including medical, electronics, and gaskets. Die cut tapes reduce labor, waste, assembly time, and ensure a more uniform finished product.

When quality and personalized service are critical for your projects, the MBK team is here to help. With almost half a century of experience, we’ve perfected the art of precision die cutting. Our long-term relationships with our clients illustrates our commitment to providing outstanding results. We look forward to partnering with you to overcome your design challenges and deliver the highest quality precision die cut products that meet or exceed your requirements.

For more information about our products and capabilities, view our online catalog, request a quote, or contact us today.